{"id":1382,"date":"2015-02-01T10:03:41","date_gmt":"2015-02-01T10:03:41","guid":{"rendered":"http:\/\/blog.system11.org\/?p=1382"},"modified":"2017-05-21T23:01:06","modified_gmt":"2017-05-21T23:01:06","slug":"repair-namco-nb-1-leaking-capacitors","status":"publish","type":"post","link":"https:\/\/blog.system11.org\/?p=1382","title":{"rendered":"Repair &#8211; Namco NB-1 leaking capacitors"},"content":{"rendered":"<p>A never-ending plague&#8230;<\/p>\n<p><a href=\"https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix1.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-1385\" src=\"https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix1.jpg\" alt=\"nebulasray_fix1\" width=\"800\" height=\"635\" srcset=\"https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix1.jpg 800w, https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix1-300x238.jpg 300w, https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix1-768x610.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/p>\n<p>I picked up a NebulasRay earlier this week, hard to find these days and I&#8217;d heard someone mention reliability issues.\u00a0 It arrived, it worked, and upon close inspection I can see one reason these would fail.\u00a0 Light corrosion around the amp and surrounding components, it&#8217;s the exact same problem as NA-1 boards &#8211; leaking SMD capacitors.\u00a0 Not entirely surprising since they&#8217;re a similar age and look like the same make\/model of caps.\u00a0 You&#8217;ll need the following:<\/p>\n<p><span style=\"text-decoration: underline;\"><strong>NB-1<\/strong><\/span><\/p>\n<pre>100uF \/ 6.3v (case D) - C13, C16, C18, C19\r\n47uF \/ 16v (case D) - C25, C26, C27\r\n2.2uF \/ 35v (case A) - C22, C28\r\n1uF \/ 50v (case B) - C40<\/pre>\n<p>First you need to remove all the SMD caps, of course if you can work out which one(s) are leaking you could just do a couple but honestly I feel safer replacing them all.\u00a0 I also found that removing the following components will greatly help with access during the removal\/refitting process: amp heatsink, capacitor C34, inductor L2.\u00a0 My current method for removing these caps is to slide a thin craft knife between the cap case and the plastic foot they come with, then gently twist it to lever the cap body up a little without pulling against the PCB.\u00a0 Once slightly loose rock the cap from side to side for a while until it eventually falls off leaving you with a pair of legs to easily desolder.<\/p>\n<p>With the components removed, we can see if any repair work will be needed due to corrosion.<\/p>\n<p><a href=\"https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix3.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-1387\" src=\"https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix3.jpg\" alt=\"nebulasray_fix3\" width=\"800\" height=\"545\" srcset=\"https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix3.jpg 800w, https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix3-300x204.jpg 300w, https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix3-768x523.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/p>\n<p><a href=\"https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix2.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-1386\" src=\"https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix2.jpg\" alt=\"nebulasray_fix2\" width=\"800\" height=\"552\" srcset=\"https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix2.jpg 800w, https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix2-300x207.jpg 300w, https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix2-768x530.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/p>\n<p>We can see that C25 has been leaking and potentially C22 and C28 too.\u00a0 Fortunately the board has been used\/stored such that it&#8217;s drifted off to the right, affecting only minor components and the amp pins which don&#8217;t look too bad.\u00a0 Time to clean it with isopropanol and see how it looks then.<\/p>\n<p><a href=\"https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix5.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-1389\" src=\"https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix5.jpg\" alt=\"nebulasray_fix5\" width=\"800\" height=\"555\" srcset=\"https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix5.jpg 800w, https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix5-300x208.jpg 300w, https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix5-768x533.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/p>\n<p><a href=\"https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix4.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-1388\" src=\"https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix4.jpg\" alt=\"nebulasray_fix4\" width=\"800\" height=\"554\" srcset=\"https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix4.jpg 800w, https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix4-300x208.jpg 300w, https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix4-768x532.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/p>\n<p>A lucky save.\u00a0 The ceramic cap row which looked pretty ugly is actually fine (C29-C32), the pads for the leaking caps are undamaged, and while you can see the corrosion was starting to bite on the amp tracks it&#8217;s not too bad and isn&#8217;t going to get any worse now.\u00a0 Pin 2 looks like it would be troublesome to reflow properly (corrosion can make this very difficult) so I decided it was better to leave the amp as-is.<\/p>\n<p>SMD caps are awful to work with.\u00a0 My current approach is to flow a very tiny amount of solder onto one pad, and then &#8216;tack&#8217; the capacitor into place so it&#8217;s easier to reposition.\u00a0 When you&#8217;re happy, solder the untacked side properly and then reflow and add a little solder to the tacked one.\u00a0 Use a lot of flux.<\/p>\n<p>Finally re-assemble anything else removed and clean the flux up with your favourite PCB cleaner.\u00a0 I used one sprayed into cotton buds and did a localised cleaning, it&#8217;s pretty cramped and if you flood the board with cleaner it&#8217;s possibly going to flood into the annoying surface mounted volume control.\u00a0 Mine came out like this (I missed a few bits of flux, it&#8217;s cramped there even for cotton buds):<\/p>\n<p><a href=\"https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix6.jpg\"><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-1390\" src=\"https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix6.jpg\" alt=\"nebulasray_fix6\" width=\"800\" height=\"518\" srcset=\"https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix6.jpg 800w, https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix6-300x194.jpg 300w, https:\/\/blog.system11.org\/wp-content\/uploads\/2015\/02\/nebulasray_fix6-768x497.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/p>\n<p>I really hope this doesn&#8217;t affect other Namco games from the time period, it would be worth keeping an eye on the Playstation based hardware (Raystorm, GNET etc) just in case.\u00a0 Checked some I had to hand and I can&#8217;t see anything on them yet.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>A never-ending plague&#8230; I picked up a NebulasRay earlier this week, hard to find these days and I&#8217;d heard someone mention reliability issues.\u00a0 It arrived, it worked, and upon close inspection I can see one reason these would fail.\u00a0 Light corrosion around the amp and surrounding components, it&#8217;s the exact same problem as NA-1 boards [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":50,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[2,13],"tags":[],"class_list":["post-1382","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-arcade","category-tech"],"_links":{"self":[{"href":"https:\/\/blog.system11.org\/index.php?rest_route=\/wp\/v2\/posts\/1382"}],"collection":[{"href":"https:\/\/blog.system11.org\/index.php?rest_route=\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/blog.system11.org\/index.php?rest_route=\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/blog.system11.org\/index.php?rest_route=\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/blog.system11.org\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=1382"}],"version-history":[{"count":6,"href":"https:\/\/blog.system11.org\/index.php?rest_route=\/wp\/v2\/posts\/1382\/revisions"}],"predecessor-version":[{"id":1394,"href":"https:\/\/blog.system11.org\/index.php?rest_route=\/wp\/v2\/posts\/1382\/revisions\/1394"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/blog.system11.org\/index.php?rest_route=\/wp\/v2\/media\/50"}],"wp:attachment":[{"href":"https:\/\/blog.system11.org\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=1382"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/blog.system11.org\/index.php?rest_route=%2Fwp%2Fv2%2Fcategories&post=1382"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/blog.system11.org\/index.php?rest_route=%2Fwp%2Fv2%2Ftags&post=1382"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}